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SATURDAY NIGHT RACER
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need a little help (Read 3237 times)
Btroxell
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need a little help
05/09/10 at 10:49pm
 
I snapped off an easy out bit in a broken exhaust manifold stud, and I don't know how to get it out. I've tryed a bigger easy out but it won't drill in to the broken one. Any ideas?
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W1CK3D R4C1NG
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Re: need a little help
Reply #1 - 05/09/10 at 11:43pm
 
i've broke them off to... the way i got it out was to take a chizzel and hammer, and try to tap it out... its a pain to do but it was the only option i had at the time... also take a torch and heat the metal up around it... it will expand and hopfully make the stud a little losser... or soak the heck out of it with some panther piss or some other kind of bolt lossener
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jp80
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Re: need a little help
Reply #2 - 05/10/10 at 7:51am
 
Heat up the easy out to red hot and that wil take the hardness out of it and allow you to drill out the minimum diameter.
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Re: need a little help
Reply #3 - 05/10/10 at 4:38pm
 
You're screwed
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lwiseracing
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Re: need a little help
Reply #4 - 05/10/10 at 9:08pm
 
take a wire feed welder tack to the end of the easy out intell u get a littel bit built up on it. then put a nut over it. weld the nut to the tach u just made and turn the easy out out. make sure u turn it like your going to tighten the bolt the easy out will just screw out.
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Btroxell
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Re: need a little help
Reply #5 - 05/10/10 at 11:30pm
 
Andrew wrote on 05/10/10 at 4:38pm:
You're screwed
Thanks, lol
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Btroxell
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Re: need a little help
Reply #6 - 05/10/10 at 11:31pm
 
Thanks for the replys guys, I haven't had time to fix it yet but ill reply when i get it out or have to go with a new manifold.
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imracin68j
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Re: need a little help
Reply #7 - 05/12/10 at 8:07am
 
Take a bolt and cone grind it to a point. Then lightly spot weld the bolt to the broken stud. Spray some WD on it and take it out.
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Dietzsch_Racing25
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Re: need a little help
Reply #8 - 05/12/10 at 9:27am
 
I drilled a bunch of little holes around the easy out.  Once I got it out I drilled the hole oversized and put a helicoil in it.  

I didn't have a welder at the time. That seems like a pretty good idea.

CD
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